灭菌柜验证的最小装载验证
设备确认与验证

请问在做灭菌柜验证的最小装载验证时,如何确立最具代表性的最小装载?是依据日常生产的数量还是从众多待灭菌物品中选择出一个最难灭菌的物品来实施验证呢?

2015-03-14 11:26 小赵     
识林-树苗 2015-03-14 22:28

是指对最终灭菌类注射剂进行灭菌的湿热灭菌柜,还是用于器具、包材灭菌的干热灭菌柜?建议小赵将问题限定的细一些。方便大家讨论。

小赵 2015-03-16 15:08

不好意思,这里再明确一下,上述问题是针对用于器具包材灭菌的湿热灭菌柜

TSC 2015-07-17 08:50

不同的器具的装载方式都应当进行最小装载验证,如果是混在的话可以选择较难灭菌的器具作为最小装载,这需要在满载的时候去评价。

5个回答

最小装载验证是根据用户需求进行的,一般最小装载是按照生产需要的最小装载量进行的。

2022-11-22 20:19 One8     

在做灭菌柜验证的最小装载验证时,是因为最小装载量也是个极端,考虑因素:如,最小装载的空气多,抽真空的过程是否能达到要求等。
 
最小装载理论上物品的升温时间更快,运行同样的程序的整个程序时间短,整个程序的F0值更小。(因为121℃,123℃的15min或30min)都是指到达T的温度后维持时间。
2015-07-11 07:25 识林-讨论     

我认为对于耐热的物品,如不锈钢部件、器具桶等,根本用不着验证最小装载,试想最大装载验证灭菌效果都没问题,最小装载的灭菌效果应该更没问题;

对于灭菌时间长对被灭菌物品有潜在影响的装载,如灭菌实验室培养基溶液,那种应该考虑最小装载,最小装载理论上物品的升温时间更快,运行同样的程序其所获得的F0值更大,可能对培养基的培养效果有影响,这种应该做最小装载验证,并考察培养基的促生长能力。

2015-05-07 11:15 愚公移山     
Huo863 2015-05-14 11:27

除了液体装载之外,还有一个需要考虑的是过滤器,有可能最终含水量会变化

(Cited from public source) PDA TR gives information about minimum load of steam & time required for sterilization, however, without quantity of materials.

In some opinions, it define the minimum loads as the hardest to sterilize part, usually long tubing, placed in the coldest spot.

Someone defined partial loads as a portion of the established maximum validated load. Thus, minimum load studies are not required. They are often run, however, to provide additional assurance.

Provided that the load items are in the same position every time, you can then run any combination of items between the max validated load and the min validated load. This is standard accepted regulatory practice, as it would be impossible to actually validate every single combination that would be possible.

It is said any load items in daily operation must be consistently placed in the same location following the maxminum load. Any change in the loading pattern will alter the dynamics of the steam within the chamber and therefore the validated cycle/load.

2015-05-05 22:32 赵明剑     
赵明剑 2015-05-05 22:42

A variable load configuration means that different combinations of items and/or numbers of any item(s) can be placed into the chamber. Thevalidationruns must demonstrate that the cycle is adequate for both a maximum and minimum load configuration. The minimum load tests are done with only one item in the autoclave, that item being the load item demonstrated as being the most difficult to sterilise.

From other firms materials http://www.pharmout.net/downloads/white_paper_autoclave_validation.pdf

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2015-05-04 11:36 DZ